High-Viscosity Pastes
A controlled filling route for pastes, gels and similarly demanding formulations.
High-Viscosity Filling Solutions
Automatic High-Viscosity Syringe Filling & Capping Line
A configurable automated line for syringe-style packages, combining controlled high-viscosity filling, cap feeding and capping around your product and production requirement.
Precision dosing for viscous products Stable package and closure handling Expandable downstream packaging
ApplicationHigh-viscosity syringe packages
Fill rangeConfigured for the confirmed package
OutputUp to 20 pieces per minute
ProcessFilling, cap feeding and capping
Applications & package formats
Controlled Filling for High-Viscosity Products
This line is configured after reviewing your formulation, target fill volume, syringe-style package, closures and output requirement. Its filling, transfer and capping sequence is selected to support a stable, repeatable production flow.
Syringe-Style Packages
Dedicated positioning, transfer and closure handling planned around the confirmed package geometry.
Integrated Packaging Lines
Optional labeling and cartoning modules can extend the line after filling and capping.
Key features
Designed for Stable, Repeatable Production
Precision Piston Filling
Servo-driven piston filling is selected for stable, repeatable dosing of high-viscosity products.
Low-Air-Entrapment Design
Filling speed, nozzle geometry and motion can be optimized to support clean, consistent fills.
Automatic Cap Handling
A vibratory feeder continuously sorts and supplies closures for the configured package.
PLC + HMI Control
Centralized controls provide parameter adjustment, status monitoring, alarm display and production management.
Production process
A Clear Route From Empty Package to Finished Product
The final sequence is confirmed after reviewing your formulation, package components and selected automation modules.
Package Feeding
Automatic loading, transfer and positioning
Precision Filling
Controlled dosing for high-viscosity products
Cap Feeding
Automatic closure sorting and supply
Capping
Configured closure pressing and assembly
Finished Product Discharge
Line output ready for optional downstream packaging
Technical specifications
Specified Around Your Product and Package
The final configuration and performance are confirmed after product, package and production requirements are reviewed and tested.
Applicable productsHigh-viscosity pastes, gels and similar formulations, subject to product testing
Container typeSyringe-style packages with configuration-specific change parts
Fill rangeConfigured for the confirmed product and package
OutputUp to 20 pieces per minute, subject to product and package testing
Filling accuracyTypically within ±1–2%, subject to final product testing
Automation scopePackage feeding, filling, cap feeding, capping and discharge
Contact parts316L stainless steel for product-contact components
Control systemSiemens PLC and HMI
UtilitiesSpecified for the confirmed destination market and line configuration
Inside KING PACK
People, Process and Support Behind Every Line
From the first technical discussion through engineering and export packing, each project is supported by a team that understands the equipment and production goal.
01
Application-Led Engineering
We review your product behavior, package details and production goal before finalizing the line configuration.
02
Factory Acceptance Planning
The equipment is tested against the agreed production sequence before delivery.
03
Protected for Delivery
Each completed system is checked, protected and prepared for international shipment.
04
Technical Support
Our team supports configuration discussions, commissioning preparation and follow-up needs.
Manufacturing strength
From Project Discussion to Reliable Delivery
We review your product, define the configuration and prepare the line for dependable delivery.
Frequently asked questions
Quick Answers Before Your Project Review
Which products can this line handle?
The line is intended for high-viscosity pastes, gels and similar formulations. We review product behavior before confirming the filling and transfer configuration.
Can the line be configured for our package?
Yes. The package geometry, fill volume, closures and required change parts are reviewed before the final equipment scope is confirmed.
How is filling accuracy confirmed?
The final filling performance is confirmed through product and package testing as part of the project review and acceptance process.
Can labeling and cartoning be included?
Yes. Labeling, coding, cartoning and connected equipment can be included when they fit the confirmed project scope.
Discuss Your High-Viscosity Filling Project
Share your formulation, package components, target fill volume and production goal. We will prepare a practical starting point for the right line configuration.
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