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Manual Syringe Filling Machines

Manual Syringe Filling Machine

This compact, semi-automatic solution accurately fills gel and paste products into syringes. The operator loads and unloads the syringe; the machine performs servo-controlled precision filling.

5–10 pieces per minute Servo-driven ceramic-pump filling Manual loading, unloading and capping
Manual Syringe Filling Machine 1
Fill range1–5 ml, 5–30 ml or 20–60 ml
Output5–10 pieces per minute
Accuracy±1–2%, subject to testing

Application & package route

A Compact Filling Route for Start-Up Syringe Production

This machine is designed for high-viscosity gel and paste products, including pet supplementary paste, veterinary gel and cockroach gel bait. Its manual loading and capping steps keep the equipment scope practical for start-up syringe lines, while the ceramic-pump filling route supports precise dosing.

Gel & Paste Products

Gel & Paste Products

For compatible products below 50,000 cps, confirmed with representative material testing.

Start-Up Syringe Lines

Start-Up Syringe Lines

A semi-automatic route with manual loading, unloading and capping.

Temperature-Sensitive Products

Temperature-Sensitive Products

The optional double-jacketed mixing hopper supports temperature-controlled feeding.

Key features

Manual Handling, Controlled Filling

Servo Ceramic-Pump Filling

Controlled dosing through the selected ceramic-pump cylinder.

Manual Syringe Handling

The operator loads the syringe, then unloads and caps it after automatic filling.

Single-Head Nozzle

The front-end nozzle and fixture are configured for the confirmed syringe opening.

Siemens PLC + HMI

Touchscreen parameter setting and production-status monitoring in the quoted configuration.

Production process

From Empty Syringe to Manually Capped Product

The workflow follows the stated semi-automatic scope: load the syringe, locate it at the nozzle, fill automatically, then manually unload and cap the package.

01
Manual syringe loading

Manual Syringe Loading

Operator places the syringe in the fixture

02
Syringe positioning at filling nozzle

Syringe Positioning

Fixture aligns the package at the filling nozzle

03
Servo ceramic-pump filling

Automatic Precision Filling

Servo-driven ceramic pump doses the product

04
Manual unloading

Manual Unloading

Operator removes the filled syringe

05
Optional temperature-controlled hopper

Manual Capping

Operator completes the closure step

Manual Syringe Filling Machine

Technical specifications

Project Parameters

These values come from the supplied quotation. Filling accuracy and final performance remain subject to product and packaging-material testing.

Applicable productGel and paste products below 50,000 cps; final compatibility confirmed by testing
Filling ranges1–5 ml, 5–30 ml or 20–60 ml; one filling cylinder included
Filling systemServo-driven SUS316L ceramic pump, one filling head
Filling accuracy±1–2%, subject to final product and packaging-material testing
Production capacity5–10 pieces per minute, depending on operator loading speed
Hopper volume30 L
AutomationSemi-automatic: manual loading, automatic filling, manual unloading and capping
Electrical supply220 V, 50 Hz, single phase; customizable
Compressed air0.4–0.6 MPa
Air consumption0.28–0.70 m³/min
Product-contact materialSUS316L; other panels in 304 stainless steel
Machine weight120 kg

Project support

From Samples to Factory Acceptance

The quotation includes progress updates, FAT and verification, warranty and continuing technical support within the confirmed project scope.

Sample-Led Engineering
01

Sample-Led Engineering

Product and packaging samples define the final nozzle, range and filling route.

FAT & Verification
02

FAT & Verification

Factory acceptance and verification are planned before delivery.

Protected for Delivery
03

Protected for Delivery

The packing reference is a plywood case.

Service Support
04

Service Support

Documents, 12-month warranty and lifetime technical support are listed in the quotation.

A Practical Start for Your Syringe Filling Project

Manufacturing strength

A Practical Start for Your Syringe Filling Project

Share your product, syringe sample, target fill volume and production goal. We will confirm the pump cylinder, nozzle and optional hopper scope before order.

Since 2009Sample-led engineering5,000+ m²FAT & verification60+Technical support

Frequently asked questions

Before You Specify the Machine

Which products is this machine designed for?

The quotation specifies gels and pastes below 50,000 cps, including pet supplementary paste, veterinary gel and cockroach gel bait. Final compatibility is confirmed through testing.

What is the stated operating sequence?

The stated workflow is manual syringe loading, automatic precision filling, manual unloading and manual capping.

What filling ranges are available?

The technical parameters list 1–5 ml, 5–30 ml and 20–60 ml. One filling cylinder is included and selected for the confirmed range.

Can the product be heated and mixed?

Yes. The quotation lists an optional double-jacketed hopper with an integrated agitator, hot-water tank and circulation pump.

Discuss Your Manual Syringe Filling Project

Send your gel or paste details, syringe drawing, target fill volume and expected output. We will confirm the practical pump, nozzle and hopper configuration.

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