Gel Products
Metered filling for compatible gel formulations after product testing.
Gel Filling & Capping Machines
Automatic Dual-Station Gel Filling & Capping Machine
A compact automatic route for gel products: feed the package, fill by servo-controlled ceramic pump, sort and press the cap, then discharge the finished product.
30–40 pieces per minute Servo ceramic-pump filling Automatic cap feeding and pressing
Output30–40 pieces per minute
FillingServo-controlled ceramic pump
Contact partsSS316L stainless steel
Application & package route
A Dual-Station Route for Gel Products
This machine is specified for automatic feeding, gel filling and cap pressing in a single machine. Final filling volume and change parts are confirmed against the agreed gel formulation and package samples.
Assembled Tube Packages
Package handling for the quoted assembled tube-core and tube-sleeve configuration.
Automatic Capping
Cap sorting, placement and pneumatic pressing before discharge.
Key features
Coordinated Filling and Capping in One Machine
Dual-Station Production
The configured machine is rated at 30–40 pieces per minute, subject to final product and package testing.
Servo Ceramic-Pump Filling
The filling method is selected for controlled dosing of the confirmed gel product.
Package Detection
Photoelectric checks help prevent filling without a package in position.
PLC + HMI Control
Touchscreen operation with coordinated station timing and alarm handling.
Production process
From Empty Package to Finished Gel Product
The production sequence follows the confirmed package and material: feed, detect, fill, cap, press and discharge.
Package Feeding
Vibratory feeding and transfer into the indexing fixture
Package Detection
Photoelectric confirmation at the working position
Gel Filling
Servo-controlled ceramic-pump dosing
Cap Feeding & Pressing
Automatic cap sorting, placement and pressing
Finished Product Discharge
Automatic discharge to the next packing step or collection bin
Technical specifications
Defined Around Your Product and Package
The values below come from the project proposal. Fill volume, package change parts and final dimensions remain subject to confirmation with final samples.
Applicable productGel; final compatibility confirmed with representative material
Container / closureAssembled tube-core and tube-sleeve package with matched cap
Production capacity30–40 pieces per minute for the dual-station configuration
Filling methodServo-controlled ceramic pump
Fill volumeCustomized according to the confirmed product and package
Product-contact materialSS316L stainless steel
Machine power3 kW
Compressed air0.5–0.7 MPa
Electrical supply220 V, 50 Hz, single phase
Control componentsSiemens PLC, Weintek HMI, IDEC relay, Airtac valves and cylinders
Project support
From Sample Confirmation to Commissioning
The proposal includes pre-delivery adjustment, installation, commissioning and training within the confirmed project scope.
01
Configured Around Real Samples
Final fill volume, package geometry and material behavior are confirmed with representative samples.
02
Factory Testing Before Delivery
The equipment is adjusted and checked against the agreed process before shipment.
03
Installation and Training
Commissioning and operator training support the handover to the production team.
04
Traceable Service Support
Service records and technical follow-up are maintained throughout the machine life cycle.
Manufacturing strength
A Practical Equipment Scope for Gel Packaging
Share your gel, package samples, fill volume and target output so the final machine configuration can be confirmed before order.
Frequently asked questions
Before You Specify the Machine
What is the rated output?
The proposal specifies 30–40 pieces per minute for the dual-station configuration. Actual output depends on the confirmed gel, package and process settings.
Is the fill volume fixed?
No. The filling volume is customized after the product and package are confirmed.
Which components contact the product?
The proposal specifies SS316L stainless steel for product-contact parts.
Can the machine include material feeding?
Yes. An optional automatic feeding system with piston pump and level control is listed in the proposal.
Discuss Your Gel Filling Project
Send your gel sample details, package drawings, target fill volume and output requirement. We will confirm the practical configuration and change parts.
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