Gel Filling
Servo-controlled ceramic-pump filling for compatible gel products.
Gel Filling & Capping Machines
Automatic Four-Station Gel Filling & Capping Machine
A four-station automatic route for gel packaging, combining tube feeding, servo-controlled ceramic-pump filling, cap feeding, screw capping and finished-product output.
Up to 100 pieces per minute Servo ceramic-pump filling Automatic tube, cap and output handling
ApplicationGel products in 3 g packages
OutputUp to 100 pieces per minute
FillingServo-controlled ceramic pump
Contact partsSUS316L stainless steel
Application & package route
A Four-Station Route for Gel Packaging
This machine combines tube feeding, ceramic-pump filling, cap feeding, automatic screw capping and finished-product output. Final speed and fill-volume performance are confirmed with representative material and package samples.
Tube and Cap Feeding
Vibratory systems organize tubes and caps for the automatic process.
Automatic Capping
Cap placement, screw capping and output in one coordinated line.
Key features
Built for High-Throughput Gel Packaging
Four-Station Configuration
A four-station route is specified for high-throughput gel packaging.
Servo Ceramic-Pump Filling
Quick-release ceramic-pump filling supports controlled dosing and cleaning.
No Tube, No Fill
Detection prevents filling and cap placement when a tube is missing.
Hygienic Stainless Construction
SUS304 machine surfaces and SUS316L product-contact parts support the application.
Production process
From Empty Tube to Finished Gel Package
The sequence follows the confirmed package: organize the tube, load it, fill, feed the cap, screw-cap and output the finished product.
Tube Feeding
Vibratory tube sorting and automatic loading
Ceramic-Pump Filling
Servo-controlled dosing for the gel product
Cap Feeding
Vibratory cap sorting and placement
Automatic Screw Capping
Controlled closure application
Finished Product Output
Automatic output to the next packaging step
Technical specifications
Specified Around Your Gel and Package
The values below are taken from the project proposal. Actual performance depends on the final material, fill volume, package and operating conditions.
Applicable package3 g gel package; final package confirmed with production samples
Production capacityUp to 100 pieces per minute; actual speed depends on material and fill volume
Filling accuracy≤ ±2%–3%, subject to product and package testing
Cap pass rate≥ 99.9%, subject to final material and package confirmation
Filling methodServo-controlled ceramic pump
Product-contact materialSUS316L stainless steel
Machine surfaceSUS304 stainless steel
Electrical supply380 V, 50 Hz
Compressed air0.5–0.8 MPa
Machine power4 kW
Net weightApproximately 950 kg
Control and drivePLC, HMI, servo motor and drive, inverter, sensors and pneumatic components
Project support
From Samples to Commissioning
The project is planned around representative gel and package samples, agreed acceptance criteria and a clear handover process.
01
Sample-Led Configuration
Final speed, volume and change parts are confirmed with the actual gel and package.
02
Factory Acceptance Planning
Functional and performance checks follow the agreed technical proposal.
03
Installation and Training
Installation, commissioning and operator training support the production handover.
04
Documented Service Support
Technical files, material certificates and service records remain traceable.
Manufacturing strength
A High-Throughput Route for Gel Packaging
Share your gel, tube, cap, fill volume and target output so the final machine scope can be confirmed before order.
Frequently asked questions
Before You Specify the Machine
What is the rated output?
The proposal specifies up to 100 pieces per minute. Actual speed depends on the material characteristics, fill volume and package.
What fill volume is specified?
The proposal is based on a 3 g package. Final volume and performance should be confirmed with the actual gel and packaging samples.
What materials contact the product?
The proposal specifies SUS316L stainless steel for product-contact parts and SUS304 stainless steel for the machine surface.
Can the line be adapted to different packages?
Package change parts and the final operating parameters are confirmed after reviewing the tube, cap, gel and production target.
Discuss Your Gel Filling Project
Send your gel sample details, tube and cap drawings, target fill volume and output requirement. We will confirm the practical configuration and acceptance scope.
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